Welding helmets have been around ever since the Industrial Revolution. Now the tool has grown to become one of the most indispensable safety-mechanisms for people working in industrial conditions – especially in welding workshops. Even if you are not an industrial worker and are just looking to find the most cost-friendly welding helmet that can protect you while carrying out your domestic mechanical tasks, you are fortunate to come to the best place. The head is the most important part of the body and it is imperative that absolutely no chances are taken with regard to its safety.
Especially, protecting the eyes is crucial as they are the organ of the body that is exposed to the highest danger and greatest risk while undertaking welding activities of various kinds. Our focus here is to equip you with all the vital tools of knowledge which can enable you to make a great choice while considering alternatives for the best budget welding helmet. Our team of experts has put in a lot of time and effort to lay out in detail, all the major factors that you should consider before purchasing a budget welding helmet in 2018.
Comes with a fully automatic on and off power button
Rhino Large View
Can be used both commercially and individually
One of the best performing cheap options in the market
Solar Power Welding Helmet
Has a diffusion of light mechanism for a better view
Coocheer Auto Darkening
Boasts an adjustable sensitivity and delay time
Solar Powered Welding Helmet
Provides high performance at a low price
Can be used for different welding activities
Solar Powered Welding Helmet
Features protection against harmful rays
Jackson Safety Insight
Features competent authorities for each sensor
Esab Sentinel A50
Features auto-darkening across all universal shades
What is Welding Helmet and How does it Work?
With the greater demand and voices being raised for the safety of workers and the consequent boost in technological explorations, welding helmets have undergone vast differences in their makeup and functions. They are essentially used as headgears that protect the entirety of the face, head and especially the eyes, from a wide variety of harmful welding rays, flash burns, excessive heat and ultraviolet rays. These rays are extremely harmful to the body and have the potential to cause serious damage to a number of vital organs and body parts if exposed to them. For instance, welding-related accidents often cause long-lasting damage to the skin and the retina in the eye. In the case of the former, advanced and untreated retinal problems could have potentially dire consequences such as permanent blindness.
Welding helmets provide much-needed protection to individuals working in close proximity to harmful sparks and rays. It is known to prevent the redding of the eyes, preventing inflammation and retinal burns, amongst other kinds of physical hazards that may arise in a factory environment. Welding helmets are used extensively in places conducting arc welding activities. The helmets are designed so that there is a specially designed space which is made to allow the user to see through the helmet during work. A variety of materials are used to construct the transparent window on the helmet such as tinted plastic, tinted glass and different filters made from polarized lenses.
Factors to Consider while Buying the Best Budget Welding Helmet
Auto/Passive Darkening Lens
The design of the auto lens consists of a dark base-texture coated with materials which are sensitive to ultraviolet and infrared rays. Shading lenses generally have different numbers. Most common shading lenses are usually rated as 3 or 4. The coating of the lens should be such that the user is in a position to see through the material being worked on. Passive lenses, on the other hand, are comparatively much easier to get and have ten different shades. Generally, it is seen that auto lenses are preferred over passive lenses by most consumers because of their greater diversity of use.
Weight of the Helmet
It is quite obvious that when you put on a helmet of any kind, there is a certain amount of importance associated with its weight, as it essentially hangs over your head for long periods. In case of welding helmets also this holds to be true. How much weight a helmet can be pack depends upon the use of the welding helmet. Light helmets are recommended to avoid the risk of fatigue. This is primarily based on ergonomic considerations but it also allows the user to increase the working hours as it can accommodate longer durations of work.
This factor should be considered also based upon the kind of work one wishes to undertake using the helmet. Different users are predisposed to working with different welding materials and therefore, they should ideally consider helmets that are equipped with varying lenses. This is easily achievable if the user chooses to purchase the auto adjusting variety of lenses which provides for far greater flexibility when it comes to different types of work. It is also useful for saving valuable time for users by virtue of its self-readjustment qualities.
Number of Sensors
Different welding helmets are endowed with different numbers of sensors owing to the wide variety of purposes welding helmets are built to serve. As a general principle, it is believed that the more helmets, higher the number of sensors. We would also encourage the users to opt for helmets having a greater number of sensors as that ensures better coverage of the product.
National Safety Standards
Helmets are very important when it comes to the security and safety of users, no chances should be taken on this account. It is of vital importance that any budget welding helmet that is desired by the consumer is totally compliant with the safety standards. This is crucial for a number of different sub-factors such as lens darkening and speed of switching from one mode to the other. It is imperative that customers make sure that the standard of the machine complies with the set standard.
Lens Switching Speed
Last but not the least, the speed at which auto adjusting lens machine is able to switch lenses constitutes another vital aspect of a welding helmet. Varying degrees of adjustment levels are associated with different kinds of welding helmets. It is very important that users are able to procure those products which have a faster rate of lens adjustment as this will no doubt increase the productivity of the helmet and be of much better use.
Top 10 Best Budget Welding Helmets 2020
1. Antra AH6-260-0000 Solar Power
The Antra AH-260 series is one of the most dynamic welding helmets that offers protection to the user during a number of different activities such as grinding, cutting and other welding applications. Its lightweight presence makes it an incredibly versatile yet sturdy and dependable helmet when it comes to regular use. It creates a great opportunity for viewing by virtue of its large viewing screen.
The product also has a fast response rate to electric arc from TIG, MIG, MMA or Plasma applications and acts as a great upgrade on a simple goggle and fixed shade glass welding helmet – all at a budget-friendly cost. It is also equipped with a fully automatic on/off or power button as well as an adjustable sensitivity knob. This helmet is a great option for buyers because of its comprehensive protection and ergonomic designs.
2. Rhino Large View + Grind
As the name of this product suggests, the Rhino Large View gives you quite a mammoth window through the viewing screen that amounts to a total of around 10 square inches of welding vision that is almost double the standard size for most viewing windows. This unique helmet presents ease of use because of its relatively light structure. However, you’d be wrong to misconstrue that as not strong or durable enough as its carbon fiber finish makes it one of best welding helmets 2018 has brought to us.
The lightweight nylon shell is responsible for providing significant protection against ultraviolet and infrared rays. The dual features of the lightweight body and extended flexibility, ensure that acceleration of fatigue can be avoided while working in it for long hours. It should be mentioned as well that this helmet is not ideally suited for applications related to overhead welding, laser welding or laser cutting. The overbearing consensus regarding this product has been that it is great for long-term consistent use in commercial workshops and also great for individual workshop use.
3. Hobart 770286 Flip Front
The Hobart 770286 is regarded as one the most value-for-money welding helmets that are suited for prolonged commercial or personal use. It is ideally suited for a wide variety of welding applications. Its old school look is designed to give you regarding its performance standards and you can be sure that it won’t let you down. The flip front mechanism is extremely handy for this helmet as it allows the user to remove the part covering the face very swiftly and without hassle in case of breathlessness or suffocation.
The viewing area for this helmet encompasses a healthy 4-½ – by 2-inch and boasts of being an extremely convenient and adjustable fit for the user making it a very comfortable experience. Its relatively cheap price, strong build and dependable performance standards make this one of the best budget welding helmets available in the market today.
4. Solar Power Welding Helmet Auto
The artistic design of this classy helmet could probably convince anyone that it is meant for bikers. Equipped with auto-darkening filter mechanism that switches from light to dark in 1/25000 of a second, it gives a whole new meaning to the concept of total eye protection. Even in case of an electric failure, this competent welding helmet protects the welder from harmful UV and IR rays. It also gives the user a unique scope to make manual adjustments to certain specifics based upon the nature of the environment in which the helmet is being used and the kind of work it is being used for.
A standard viewing window area of 3.62’’ to 1.65’’ allows for comfortable vision space. The lens is also equipped with advanced features such as luminous transmittance and diffusion of light, enabling the user to see clearly across all angles and directions. Another feature making this product unique is its batteries powered with an extended period of solar assistance, amounting to nearly 5000 hrs. Apart from its powerful structural build and impressive optical features, it is also suitable for different types of work such as construction, food and beverage manufacturing, military maintenance etc making it one of best welding helmets 2018 has in store for you.
5. Coocheer Auto Darkening Welding Helmet
The Coocher welding helmet is well suited to a variety of welding functions such as electro welding, gas shielding welding as well as argon-arc welding. Its sturdy build accompanied by fire-resistance features makes it one of the best helmets in this price range providing permanent protection against ultraviolet and infrared rays. Other impressive features include adjustable sensitivity and delay-time, high-performance solar cells and a highly flexible headband design that allows for a great degree of comfort while working for longer hours. In terms of weight, it stands at a comfortable 450 gms that ensures no unwanted pressure on the neck and head while carrying out welding functions. It also consumes a lot less power than similar products of its type and all these features together make it an exciting and assured purchase.
6. Solar Powered Welding Helmet Auto
This particular Dekopro model is one of the best available welding helmets providing optimal care and protection for the eyes. It is equipped with an auto-darkening filter mechanism that switches from light to dark in 1/25000 seconds. It also boasts of manually adjustable sensitivity and delay settings that allow users to streamline their requirements according to different environment settings.
A viewing space of 3.85”*3.15” ensures that the welder is in a position to have a comprehensive and comfortable view of his surroundings in all directions. The auto darkening feature of this welding helmet is highly intelligent and is able to adapt to the various environment by controlling the shade of the lens. This is a fantastic alternative for individuals looking for a dependable get a high-performance product that is guaranteed to provide first class service for a prolonged period of time.
7. Welding Helmet, Tacklife PAH03D
Tacklife is known for producing some stunning welding helmets and this one is no different. It is an extremely versatile protective device that can be used for a host of different welding related activities such as TIG/MAG/MIG/, arc-air gouging, plasma beam-cutting as well as micro plasma arc welding and electrodes shielding. The helmet is equipped with 4 prism sensors that are used to send signals to the electronic device of the filter when the arc is generated and the filter is initiated.
Adjustable filter shade numbers also make this model a very convenient option for different types of welding work. The design of this product has been largely focused on ensuring a high degree of ergonomic convenience and it is fitted with a mechanism that reduces the pressure in and around the neck region of the user. It is also equipped with a special filter technology that is capable of eliminating harmful blue light and reducing eye strains.
8. Solar Powered Welding Helmet
Dekopro’s series of solar-powered welding helmets have caught the market by storm. Apart from the usual exciting features such as its auto-darkening filter mechanism, it also has the capacity to protect the user against harmful radiation – even in the event of electric failure. In order to better the viewing capacity of the user, this welding helmet comes with impressive features such as angular dependence, which basically allows the welder to see clearly at different angles.
It is also convenient to use for a longer duration because of its lightweight presence and ergonomic designs that ensure reasonable comfort for the extended duration of work hours. The helmet also has the capacity to control the shade of its length in order to adapt to the diverse working environment. The number of welding tasks can be carried out efficiently using this helmet including construction work, food, and beverage manufacturing, metal production and fabrication, repair operations, mining oil and gas transportation etc.
9. Jackson Safety Insight Variable Auto Darkening
The Jackson brand has produced a wide range of products for its customers and has carved out a significant reputation, by virtue of its strong and sturdy welding helmets. This particular model with stars and stripes printed on its body is sure to appeal to any patriot. The Jackson Safety INSIGHT Variable Auto Darkening Welding Helmet is provided with high-performance WH40 series Auto Dark Filters that enable welders to work in a diverse range of environments by allowing them to control the shades of the lens and also by offering adjustments from sensitivity to ambient lighting sources.
Competent digital controls and four independent sensors make this product one of the best and most easy to use working helmets that are geared to provide long-term service. You are sure to recommend this fantastic all rounded helmet to your friends and colleagues once you use this product, no matter if you’re an industrial business welder or more of a hobbyist.
10. Esab Sentinel A50
The ESAB Sentinel A50 is one of the most pocket-friendly efficient helmets that can be used for a variety of welding purposes. It is designed for high-performance durability that is encapsulated by its high impact resistant nylon shell. The widely adjustable 5 point headgear has been crafted to provide perfect balance and increased comfort. The control panel of this device is equipped with touch-feature and has 8 separate memory settings.
For people who wish to do grinding work using the Sentinel, a switch button has also been constituted to change from welding to grind mode. Powered using a pair of simple lithium batteries and weighing in at modest 4.25 pounds, the Sentinel is one of the best budget welding helmets that one can hope to buy in the current market setup.
A welding helmet is the best and most efficient protective mechanism for individuals who are exposed to harmful rays and sparks in the undertaking of their professional duties. Our expert team of researchers has made their best efforts to usher consumers into a new age of technological welding by analyzing different types of welding helmets having different characteristics. We have endeavored to test and compare all the various budget welding helmets currently being sold in the market and have also labored to give all the essential tips and pointers to potential buyers.
Now you can make your own choice in the best way possible. We have surveyed a number of products to come to the conclusion that different companies produce different kinds of welding helmets that may vary along factors such as quality, efficiency, and performance. Helmets may also differ in their weights and the level of comfort involved in their long-term usage. In this article, we have tried to provide all the tools of knowledge to our readers so that they are not bogged down by a lack of technical knowledge to buy a brand new welding helmet. Our vision has been to give a comprehensive overview of all essential information related to welding helmets that put consumers in the best position. Now you can make a rational choice without having to break the bank.