TIG welding as a process, provides a different advantage over other kinds of welding; although it does not automatically become the best process for you to use. If you are someone who is trying to figure out whether TIG welding has certain unique benefits to you or not, you have come to the right place. Here, in this article, we will take an extensive look at the scenarios in which best budget TIG welding is favorable, as opposed to other types of welding.
We also understand that there are a wide variety of TIG welders available in the market, and that you might have reservations regarding what is the best choice for you. In order to make this easier, we have systematically considered various important factors, that might help you in developing a better understanding of what a TIG welder is. It is common knowledge by now, that TIG welding is arguably the most precise and controllable form of welding. For anyone looking for a high-quality finish in their welding, TIG welding is a great option.
Easy to set up and operate, combination of TIG and stick welding with plasma cutting, advanced german cooling system
AHP AlphaTIG 200
Offers full control, foot pedal for smoother operation, highly portable, 3-year warranty
Lotos CT520D Plasma Cutter
Affordable, stick welding and plasma cutting, easy to use
BLACK DECKER BDCCS20B
sleek and stylish design, high torque motor, excellent arc quality, adjustable output frequency
LOTOS TIG200 200A
Comes with a foot pedal, can weld any metal, easy to operate, automatic dual voltage
Lincoln Electric Square Wave
Welding machine is multipurpose, low starting amp, durable material, complete duty cycle at low voltage
Hobart 500551 EZ-TIG
Easy to set up and use, both alternative and direct current, high performance,
ARC Welder ARC160A
User- friendly, constant power control, durabile, high performance
Everlast PowerTIG 185
Portable, consumable starter kit, NOVA foot pedal, digitally controlled IGBT inverter, modestly priced
Lift start torch, compact for portability, simple to set up and operate, perfect arch stability
Factors To Consider While Purchasing The Best Budget Tig Welder
Basic or Sophisticated Welding
This is a very important factor that you consider when wanting to purchase a TIG welder. The market has a wide variety of TIG welders, when it comes to functional efficiency and performance. In this regard, high tech TIG welders are a lot more nuanced and ost more than your average, hobby welder. In order to choose between these two types, we advise you to take a close look at your power requirements. It’s also better if you consider the time period for which you might have potential use for the device, as opposed to merely looking at the type of welding activity you are expected to undertake.
AC or DC power
The type of power source you require is another vitally important factor to consider. This factor is usually determined, by the type of materials you are welding. For instance, an AC output is best for metals such as aluminum and magnesium. On the other and, for metals and alloys like stainless steel, a DC output is advised by our experts, for best results.
Combo or TIG only
The rapid development of technology and superior mechanism options have widened the window of consumer choices, in nearly all kinds of products. This is true even for electronic mechanical products, such as modern welding devices. Nowadays, if you’re unsure of the type of welding tool that is best for you, you can just choose to buy a multi-process welding machine, as opposed to a conventional TIG welder. Multi-process welding machines are extremely useful, as they provide both Constant Voltage (MIG and flux cored) and Constant Current (Stick and TIG). However, if you are unsure as to the scope of your welding activities, you can easily choose a TIG welder without worry.
Location of Use
This constitutes another decisive factor, that will determine the overall utility you can derive from your TIG welder; this is also one of the most overlooked factors as well. You need to determine whether you will be required to use the machine outside your home or workplace. You also need to figure the frequency of usage. In case you are using it indoors or just in one location, you can easily move it around, by making use of a welding trolley. But, if it is required for you to move the welder around various locations, then you better consider portability as most important criteria. The options available are numerous, and that can be both a curse and a blessing – depending upon your needs. For instance, you can choose to purchase inverter driven welders, which are better suited to portability, and are also lightweight. On the other hand, engine driven welders usually combine a welder and a generator in one. Obviously, it is prudent to consider the former, if you’re looking to purchase a budget TIG welder to take on the road.
The degree of thickness you require to weld is another vital aspect to consider, when making a decision on the type of TIG welder you require. As a general rule, it is generally advised that you allow 30 amps for every millimeter of mild steel thickness.
The duty cycle of your welding device is the overriding factor that determines the duration or length of time that you can weld. It is usually explained as the amperage level, that can be successfully maintained for a percentage of time in a 10-minute window cycle. So for instance, the duty cycle may be 50 or 60% in 180 amps. Also as another general rule, it is best to get a duty cycle of 40-60%, for efficiency in most hand-held TIG applications.
One thing that is often underrepresented is the aspect of warranty and the reliability of good service maintenance. This should always remain an important factor for you – no matter what you’re welding or where.
Top 10 Best Budget TIG Welders 2020
1. Lotos LTP5000D 50Amp
Our first impressive TIG welder, is a fine machine with a great design. The compact plasma cutter is great for portability and uses non-hazardous compressed air to cut a wide range of metals and alloys, such as stainless steel, alloy steel, mild steel, copper, and aluminum. Another great plus for this welder, is the pilot arc torch, which is great for efficient cuts through rough, painted or rusty surfaces. It also produces a minimum amount of unwanted slag.
Additionally, the PAPST advanced german cooling system, ensures that you can use this device for welding operations for an extended period of time. The principle of dual voltage makes this welder capable of running directly on 220V 50/60 Hz power, or on 110V 50/60 Hz with the use of a pigtail. Other important items included in the deal are a plasma torch, ground clamp and cable, air regulator, air hose, and air hose connections. Suitable for Stainless Steel, Alloy Steel, Mild Steel, Copper, Aluminum. Also, the MOSFET transistor is responsible for producing a uniform output, to enable cutting of thin metal.
It also possesses the capacity of reaching high powered output for cutting thick metal. This model is one of the best in the market to address DIY cutting projects for your home, or to even undertake small-scale and light-duty business projects.
2. 2018 AHP AlphaTIG 200
Our next addition has a great record for putting many seasoned TIG welders to shame, and it is no surprise that it considered as one of the best welders in the market – by both regular domestic users as well as seasoned industrial experts. Weighing in at a comfortable 60 pounds, this product is extremely convenient to carry around, and works great as a portable welding tool.
The design and construction of this impressive TIG welder are such that it can satisfy the requirements of both, the professional and the hobby welder. It also provides efficient quality with regards to various kinds of welding opportunities. It has a host of other features, such as the advanced inverter technology with PWM (Pulse Width Modulation). This tool gives you the ideal opportunity to make precise and calculated insertions on aluminum, stainless or steel and allows for precise welding of thinner-gauge materials.
A unique aspect of this fine welding tool is the foot pedal, that gives you a fantastic opportunity for great tig welding control and operation. The final piece of the jigsaw as far as this product is concerned is the 3-year warranty. This makes it arguably one of the best and most comprehensive TIG welders for those who are required to operate on a strict budget.
3. Lotos CT520D Plasma Cutter
The DEWALT DCS391B is has received rave reviews regarding its first class performance and longstanding durability. This welder has the exclusive feature of providing a powerful 5250 RPM motor, that enables you to make strong, decisive cuts that will take care of almost all your welding assignments. Also, an incredibly lightweight body makes this welder one of the best portable devices. It’s flexibility of use in a diverse range of working environments is a bonus. The magnesium shoes are a testament to the duality and balance of this product; it gives you enough power to undertake complex welding functions, while making no compromise in durability, maneuverability, and ease of use. This is great for acquiring greater job site management for long-term cut accuracy.
Also, the 0-50°(degree) bevel capacity allows for greater elasticity in making aggressive bevel cuts, for a varied multitude of welding operations and applications. Other eye-opening features include an optimized rubber over-molded, comfort grip, that has been designed keeping in mind the scope of delivery for optimal balance and augmented control. The carbide-tipped blade of 6.5 inches in length for cutting materials 2 times more effectively at 45 and 90 degrees, while also allowing for more cuts per charge. All of these factors considered, this welding tool comprises one of the best and most effective to take care of all your welding requirements at the best price.
4. BLACK+DECKER BDCCS20B
Different kinds of welding tools are suited for different kinds of welding applications and our next addition, provides a perfect balance for various kinds of heavy duty as well as light welding applications. This impressive welding tool comes with a high torque motor that has been primarily designed for a variety of cuts, using the fast cutting blade. It also allows for greater adjustments of depth, by virtue of the tool-free depth of cut.
Another massively alluring factor is its sleek and stylish design, that has been based on ease of use and higher functionality. One of the most impressive circular saws, this model is also incredibly lightweight and portable. This welding saw is also geared to work seamlessly with the Black & Decker 20v Max system. It is rare to see an impressive and all-encompassing welding tool available at such a modest price. Perhaps, this is the reason that it is arguably one of the best budget TIG welders that you can purchase – to safely and efficiently, undertake a whole range of simple and complex welding operations.
5. LOTOS TIG200 200A
The Lotos TIG200 is a fine welding tool that has received widespread acclaim from all quarters. The automatic dual voltage feature is a great feature, along with the dual frequency aspect. TIG200‘s square-wave inverter enables users to undertake welding activities for aluminum, with an augmented focus on accuracy and precision. It also gives you much better control, and allows you to confidently carry out a wide variety of welding functions, on a number of different metals and alloys such as stainless steel, mild steel, aluminum, and other metal materials. This model is an ideal choice for professionals or enthusiasts, to achieve the quality of industry-like welding operations at a much lower price.
6. Lincoln Electric Square Wave
The Lincoln Electric Square Wave TIG 200 welder makes it on our list as the 6th best budget TIG welder found in the market. When it comes to efficiency and performance, very few welders can claim to compete with this beast. This welder is arguably the best for cutting of aluminum, with great additional options such as AC Frequency Control.
Additionally, the AC balance can be adjusted to provide a higher degree of cleaning action on dirty aluminum, or even as a means to increase penetration. The users of this equipment will also have the pleasure of using the stick welding capability for outdoor work, or to work on thicker materials and alloys. The best possible feature of this tool is probably its ease of maneuverability and portability, that allows you to carry it anywhere and use it in a variety of conditions.
7. Hobart 500551 EZ-TIG
Hobart has been consistently delivering impressive welding tools for some time now and its most recent model, the 500551 is considered to be the pinnacle of welding engineering and technology. The best selling point of this tool is its easy-to-use interface. The user simply has to power up the machine, select the required specifications and let the tool work its magic. Another alluring feature of this welding tool is the Fan-on-demand feature, thus reducing dust/debris pulled into the unit.
Furthermore, the existence of Infinite Amperage Control is responsible for providing a broader operating range with finer control. This classy tool also gives you dual output feature with AC output for aluminum welding and DC output for mild and stainless steel. Other features that come with this effective TIG welder are an auto-post-flow, to provide optimum shielding and automatic high-temperature shutdown. When all of these fine specifications and features are added together, what we get is a smart and sophisticated welding tool, that will give you dependable service without leaving your pockets empty.
8. ARC Welder ARC160A
The ARC welder ARC160A is a significant device in the world of welding, as it has proved time and again that is it can strike the perfect balance between productivity and durability. This model is revolutionary in many respects; the smart interface with full digital control, ensures that you get a level of ease in operating the tool. A new 3D style plastic panel along with a constant power control feature allows you to exert comprehensive control over the device.
This is great for increasing your overall understanding of welding functions and leaves you in a much better position to operate welding tools in the long run. This futuristic model can be used for a variety of applications such as construction, structural fabrication and can be used for hardware, fence, windows and metal sheet welding. Considering all these factors, the ARC ARC160A deserves a place in this list for the best budget TIG welders, 2018 has in store for you.
9. 2017 Everlast PowerTIG 185
Everlast has been creating technological marvels in the field of welding engineering for quite some time. The remarkable aspect of this particular model is its lightweight structure, allowing for seamless portability – thanks to its compact interior design. It comes with all the essential features that will enable you to undertake a variety of welding operations, and all of this is made available to you at the most modest price, making it a must buy.
10. Amico TIG-225
Our last and final product on this list is the epitome of budget deals ,with its classy design and fantastic track record. This all-encompassing welder form Amico is the modern embodiment of a multipurpose 2-in-1 welder. With features such as advanced IGBT inverter technology, excellent arc stability and a very flexible, lightweight body, makes it a must-have for welding professionals. It also gives you automatic compensation, in cases of voltage fluctuation and provides over-voltage protection. This tool is built to give you the satisfaction of a flawless weld, resulting in one of the best most fulfilling welding experiences, at an unbelievably low price.